stir/stir.ino
2019-02-21 10:34:25 +01:00

402 lines
18 KiB
C++

/////////////////////////////////////////////////////////////////////////////// Stir Control (mwx'2019, v1.2.5)
#include <EEPROM.h>
#include <LiquidCrystal_I2C.h>
#define SX Serial.print
#define SXN Serial.println
#define MS (long)millis()
int SPEEDINC = 50; // speed increment
int FANMIN = 200; // fan minimum speed
int FANMAX = 1600; // fan maximum speed
int CATCHSTOP = 20000; // catch stop period
int PWM0 = 9; // PWM pin for 1. fan
int PWM1 = 10; // PWM pin for 2. fan
int I0 = 2; // interrupt for 1. fan rpm signal
int I1 = 3; // interrupt for 2. fan rpm signal
int CLK = 5; // clk on KY-040 encoder
int DT = 6; // dt on KY-040 encoder
int SW = 4; // sw on KY-040 encoder
int RINTERVAL = 5000; // regulation interval
int RDELAY = 2000; // regulation delay on changes
int RTOL = 8; // regulation tolerance
int SAVETAG = 1004; // save tag
LiquidCrystal_I2C lcd(0x27,16,2); // LCD display (connect to SDA/SCL)
int v0,b0,r0,v1,b1,r1,r,fanstate0,fanstate1; // speed and regulation
long rpmcount0,rpmcount1; // rpm counter
double rpm0,rpm1; // rpm
long sts,rts,swts,bts,ox,savets,catchts0,catchts1,stop0,stop1,b0ts,b1ts; // timing
int bdelay,bprocess,enclast,encval,swmode,mode; // button/encoder processing
int OK,SAVE,LOCK,bstate0,bstate1,btime0,btime1,catch0,catch1,ctime0,ctime1; // operation state
char form[8],out[64];String str; // string buffer
void setup() { ////////////////////////////////////////////////////////////////////////////////////////// SETUP
rpmcount0=0;rpmcount1=0;rpm0=0;rpm1=0;bprocess=0;r0=0;r1=0;swmode=2;
Serial.begin(9600); // start serial
lcd.init();lcd.backlight();lcd.clear(); // initialize lcd
attachInterrupt(I0,rpmint0,FALLING); // setup interrupts vor rpm in
attachInterrupt(I1,rpmint1,FALLING);
TCCR1A=0;TCCR1B=0;TCNT1=0; // setup timer for 25 kHz PWM
TCCR1A = _BV(COM1A1) // non-inverted PWM on ch. A
| _BV(COM1B1) // same on ch; B
| _BV(WGM11); // mode 10: ph. correct PWM, TOP=ICR1
TCCR1B = _BV(WGM13) // ditto
| _BV(CS10); // prescaler=1
ICR1 = 320; // TOP=320
SAVE=0; // load/initialize settings
if (eer(0)!=SAVETAG) {
v0=300;v1=300;b0=700;b1=700;btime0=30;btime1=30;catch0=0;catch1=0;ctime0=120;ctime1=120;
eew(0,SAVETAG);save();
} else {
v0=eer(1);v1=eer(2);b0=eer(3);b1=eer(4);btime0=eer(5);btime1=eer(6);
catch0=eer(7);catch1=eer(8);ctime0=eer(9);ctime1=eer(10);
}
pinMode(PWM0,OUTPUT);pinMode(PWM1,OUTPUT); // set PWM pins
pinMode(CLK,INPUT);pinMode(DT,INPUT);pinMode(SW,INPUT); // set KY-040 pins
enclast=digitalRead(CLK); // get encoder state
fanstate0=0;fanstate1=0;OCR1A=0;OCR1B=0; // turn fans off
sts=MS;rts=MS;swts=MS;bts=MS;savets=MS;catchts0=MS;catchts1=MS;stop0=MS;stop1=MS; // set timer
bstate0=0;bstate1=0;mode=0;updatelcd();updatespeed();updatemarker();LOCK=0; // set initial states
}
void loop() { //////////////////////////////////////////////////////////////////////////////////////////// LOOP
if (SAVE>0 && MS-savets>60000) {;save();SAVE=0;savets=MS;} ////////////////////////// save settings if needed
if (catch0 && MS-catchts0>(long)ctime0*60000) { ////////////////////////////////////// check catch fish state
catchts0=MS;stop0=MS+CATCHSTOP;
updatePWM();
}
if (catch1 && MS-catchts1>(long)ctime1*60000) {
catchts1=MS;stop1=MS+CATCHSTOP;
updatePWM();
}
if (bstate0 && MS-b0ts>(long)btime0*60000) {;bstate0=0;mode=0;updatelcd();} /////////////// check boost state
if (bstate1 && MS-b1ts>(long)btime1*60000) {;bstate1=0;mode=0;updatelcd();}
if (Serial.available() > 0) { ////////////////////////////////////////////////////////// serial communication
str=Serial.readString();OK=0;
if (str=="info") {;serinfo();OK=1;} // info
if (str.substring(0,5)=="speed") { // speed <fan0> <fan1>
v0=sstr(str,':',1).toInt();
v1=sstr(str,':',2).toInt();
updatePWM();r0=0;r1=0;rts=MS+RDELAY;
SAVE++;OK=1;updatelcd();serinfo();
}
if (str.substring(0,6)=="bspeed") { // bspeed <fan0> <fan1>
b0=sstr(str,':',1).toInt();
b1=sstr(str,':',2).toInt();
updatePWM();r0=0;r1=0;rts=MS+RDELAY;
SAVE++;OK=1;updatelcd();updatespeed();serinfo();
}
if (str.substring(0,2)=="on") { // on <fan0> <fan1> (value: 0 or 1)
if (sstr(str,':',1).toInt()==1) {;fanstate0=1;r0=0;} else fanstate0=0;
if (sstr(str,':',2).toInt()==1) {;fanstate1=1;r1=0;} else fanstate1=0;
updatePWM();rts=MS+RDELAY;
SAVE++;OK=1;updatelcd();updatespeed();serinfo();
}
if (str.substring(0,5)=="boost") { // boost <fan0> <fan1> (value: 0 or 1)
if (sstr(str,':',1).toInt()==1) {;rts=MS+RDELAY;bstate0=1;b0ts=MS;} else {;bstate0=0;}
if (sstr(str,':',2).toInt()==1) {;rts=MS+RDELAY;bstate1=1;b1ts=MS;} else {;bstate1=0;}
SAVE++;OK=1;updatelcd();updatespeed();serinfo();
}
if (str.substring(0,5)=="catch") { // catch <fan0> <fan1> (value: 0 or 1)
if (sstr(str,':',1).toInt()==1) {;catch0=1;catchts0=MS;} else {;catch0=0;}
if (sstr(str,':',2).toInt()==1) {;catch1=1;catchts1=MS;} else {;catch1=0;}
SAVE++;OK=1;updatelcd();updatespeed();serinfo();
}
if (str.substring(0,5)=="btime") { // btime <fan0> <fan1> (value: 0-60)
btime0=sstr(str,':',1).toInt();btime0=cut(btime0,0,60);
btime1=sstr(str,':',2).toInt();btime1=cut(btime1,0,60);
SAVE++;OK=1;updatelcd();updatespeed();serinfo();
}
if (str.substring(0,5)=="ctime") { // ctime <fan0> <fan1> (value: 60-240)
ctime0=sstr(str,':',1).toInt();ctime0=cut(ctime0,60,240);
ctime1=sstr(str,':',2).toInt();ctime1=cut(ctime1,60,240);;
SAVE++;OK=1;updatelcd();updatespeed();serinfo();
}
if (!OK) SXN("ERROR");
}
if (MS-rts>RINTERVAL) { ////////////////////////////////////////////////////////////////////////// regulation
rpm0=rpmcount0/((MS-sts)/1000.0)*30.0;
rpm1=rpmcount1/((MS-sts)/1000.0)*30.0;
sts=MS;rpmcount0=0;rpmcount1=0;
if (!fanstate0) r0=0;
else {
if (bstate0) r=b0; else r=v0;
if (abs(r-rpm0)>RTOL) r0+=(r-rpm0)/10.0+1.0;
}
if (!fanstate1) r1=0;
else {
if (bstate1) r=b1; else r=v1;
if (abs(r-rpm1)>RTOL) r1+=(r-rpm1)/10.0+1.0;
}
updatePWM();updatespeed();rts=MS;
}
bdelay=0; //////////////////////////////////////////////////////////////////////////////////// process switch
if (!bprocess) {
while (!digitalRead(SW)){
bdelay++;
delay(25);
bprocess=1;
if (bdelay>20) break;
}
}
if (bdelay>0 && MS-bts>100) { // long button press
if (bdelay>20) {
if (swmode==0 && mode==0 && !LOCK) { // fan 0 on/off
if (fanstate0==0) {;rts=MS+RDELAY;fanstate0=1;r0=0;updatePWM();}
else {;fanstate0=0;}
updatespeed();
}
if (swmode==1 && mode==0 && !LOCK) { // fan 1 on/off
if (fanstate1==0) {;rts=MS+RDELAY;fanstate1=1;r1=0;updatePWM();}
else {;fanstate1=0;}
updatespeed();
}
if (swmode==0 && mode==1 && !LOCK) { // boost 0 on/off
if (bstate0==0) {
rts=MS+RDELAY;bstate0=1;b0ts=MS;fanstate0=1;r0=0;updatePWM();
} else {;bstate0=0;}
updatespeed();
}
if (swmode==1 && mode==1 && !LOCK) { // boost 1 on/off
if (bstate1==0) {
rts=MS+RDELAY;bstate1=1;b1ts=MS;fanstate1=1;r1=0;updatePWM();
} else {;bstate1=0;}
updatespeed();
}
if (swmode==2) { // lock/unlock
if (LOCK==0) LOCK=1;
else LOCK=0;
updatemarker();
}
bdelay=0;
} else if (bdelay>0 && bdelay<20 && !LOCK) { // short button press: switch menu -> fan 0 -> fan 1
swmode++;if (swmode>2) swmode=0;
updatemarker();
bdelay=0;
}
bts=MS;
}
if (digitalRead(SW)) bprocess=0;
encval = digitalRead(CLK); ////////////////////////////////////////////////////////////////// process encoder
if (encval != enclast && !LOCK) {
if(!encval){
if (digitalRead(DT) != encval) { // cw
if (swmode==0 && mode==0) v0+=SPEEDINC; // fan 0 speed up
if (swmode==1 && mode==0) v1+=SPEEDINC; // fan 1 speed up
if (swmode==0 && mode==1) b0+=SPEEDINC; // boost 0 speed up
if (swmode==1 && mode==1) b1+=SPEEDINC; // boost 1 speed up
if (swmode==0 && mode==2) btime0++; // boost time 0 up
if (swmode==1 && mode==2) btime1++; // boost time 1 up
if (swmode==0 && mode==3) catch0++; // catch 0 on/off
if (swmode==1 && mode==3) catch1++; // catch 1 on/off
if (swmode==0 && mode==4) ctime0+=10; // catch time 0 up
if (swmode==1 && mode==4) ctime1+=10; // catch time 1 up
if (swmode==2) mode++;
} else { // ccw
if (swmode==0 && mode==0) v0-=SPEEDINC; // fan 0 speed down
if (swmode==1 && mode==0) v1-=SPEEDINC; // fan 1 speed down
if (swmode==0 && mode==1) b0-=SPEEDINC; // boost 0 speed down
if (swmode==1 && mode==1) b1-=SPEEDINC; // boost 1 speed down
if (swmode==0 && mode==2) btime0--; // boost time 0 down
if (swmode==1 && mode==2) btime1--; // boost time 1 down
if (swmode==0 && mode==3) catch0--; // catch 0 on/off
if (swmode==1 && mode==3) catch1--; // catch 1 on/off
if (swmode==0 && mode==4) ctime0-=10; // catch time 0 down
if (swmode==1 && mode==4) ctime1-=10; // catch time 1 down
if (swmode==2) mode--;
}
if (swmode==0 && mode==0) {;updatePWM();r0=0;rts=MS+RDELAY;} // apply speed change 0
if (swmode==1 && mode==0) {;updatePWM();r1=0;rts=MS+RDELAY;} // apply speed change 1
if (swmode==0 && mode==1) {;updatePWM();r0=0;rts=MS+RDELAY;} // apply boost speed change 0
if (swmode==1 && mode==1) {;updatePWM();r1=0;rts=MS+RDELAY;} // apply boost speed change 1
if (swmode==0 && mode==2) btime0=cut(btime0,0,60); // check boost time 0
if (swmode==1 && mode==2) btime1=cut(btime1,0,60); // check boost time 1
if (swmode==0 && mode==3) {;catch0=cut(catch0,0,1);catchts0=MS;} // check catch 0
if (swmode==1 && mode==3) {;catch1=cut(catch1,0,1);catchts1=MS;} // check catch 1
if (swmode==0 && mode==4) ctime0=cut(ctime0,60,240); // check catch time 0
if (swmode==1 && mode==4) ctime1=cut(ctime1,60,240); // check catch time 1
if (swmode==2) {;if (mode<0) mode=4;if (mode>4) mode=0;} // check menu mode
SAVE++;updatelcd();delay(50);
}
}
enclast=encval;
}
/////////////////////////////////////////////////////////////////////////////////////////////////////// SUPPORT
void updatelcd() { ///////////////////////////////////////////////////////////////////////////////// update LCD
if (mode==0) {
slcd(1,1,5,"SPEED");ilcd(7,1,-4,int(v0));ilcd(12,1,-4,int(v1));
}
if (mode==1) {
slcd(1,1,5,"BOOST");ilcd(7,1,-4,int(b0));ilcd(12,1,-4,int(b1));
}
if (mode==2) {
slcd(1,1,5,"BTIME");ilcd(7,1,-4,int(btime0));ilcd(12,1,-4,int(btime1));
}
if (mode==3) {
slcd(1,1,5,"CATCH");
if (catch0==0) slcd(7,1,-4,"OFF"); else slcd(7,1,-3,"ON");
if (catch1==0) slcd(12,1,-4,"OFF"); else slcd(12,1,-3,"ON");
}
if (mode==4) {
slcd(1,1,5,"CTIME");ilcd(7,1,-4,int(ctime0));ilcd(12,1,-4,int(ctime1));
}
}
void updatemarker() { /////////////////////////////////////////////////////////////////// update current marker
slcd(0,1,1," ");slcd(6,1,1," ");slcd(11,1,1," ");
if (!LOCK) {
if (swmode==0) slcd(6,1,1,">");
if (swmode==1) slcd(11,1,1,">");
if (swmode==2) slcd(0,1,1,">");
}
}
void updatespeed() { ///////////////////////////////////////////////////////////////////////// update fan speed
slcd(1,0,5," ");
if (fanstate0) {
if (MS<stop0) {
slcd(7,0,-4,"CAT");
} else {
if (bstate0) {
ilcd(1,0,2, (((long)btime0*60000)-(MS-(long)b0ts))/1000/60+1);
} else slcd(7,0,1," ");
ilcd(7,0,-4,round(rpm0));
}
}
else slcd(7,0,-4,"OFF");
if (fanstate1) {
if (MS<stop1) {
slcd(12,0,-4,"CAT");
} else {
if (bstate1) {
ilcd(4,0,2, (((long)btime1*60000)-(MS-(long)b1ts))/1000/60+1);
} else slcd(12,0,1," ");
ilcd(12,0,-4,round(rpm1));
}
}
else slcd(12,0,-4,"OFF");
}
void serinfo() { /////////////////////////////////////////////////////////////////////////// serial info output
SX(fanstate0);SX(":");SX((int)(v0));SX(":");SX((int)(b0));SX(":");
SX(fanstate1);SX(":");SX((int)(v1));SX(":");SX((int)(b1));SX(":");
SX(rpm0);SX(":");SX(rpm1);SX(":");SX(r0);SX(":");SX(r1);SX(":");
SX(bstate0);SX(":");SX(bstate1);SX(":");SX(btime0);SX(":");SX(btime1);SX(":");
SX(catch0);SX(":");SX(catch1);SX(":");SX(ctime0);SX(":");SX(ctime1);SXN("");
}
void ilcd(int x,int y, int l,int v) { //////////////////////////////////////////////////// write integer to LCD
sprintf(form,"%%%dd",l);
sprintf(out,form,v);
lcd.setCursor(x,y);lcd.print(out);
}
void slcd(int x,int y, int l,String s) { ////////////////////////////////////////////////// write string to LCD
sprintf(form,"%%%ds",l);
sprintf(out,form,s.c_str());
lcd.setCursor(x,y);lcd.print(out);
}
void updatePWM() { ///////////////////////////////////////////////////////////////////// update PWM (fan speed)
v0=cut(v0,FANMIN,FANMAX);v1=cut(v1,FANMIN,FANMAX);
b0=cut(b0,FANMIN,FANMAX);b1=cut(b1,FANMIN,FANMAX);
if (!fanstate0 || MS<stop0) OCR1A=0;
else {
if (bstate0) r=b0; else r=v0;
OCR1A=cut(r/(FANMAX/320.0)+r0,0,320);
}
if (!fanstate1 || MS<stop1) OCR1B=0;
else {
if (bstate1) r=b1; else r=v1;
OCR1B=cut(r/(FANMAX/320.0)+r1,0,320);
}
}
void rpmint0() {;rpmcount0++;} ///////////////////////////////////////////////////////////////// rpm interrupts
void rpmint1() {;rpmcount1++;}
double cut(double v,double min,double max) {;return v>max?max:v<min?min:v>max?max:v;} ///// cut values to limit
int eer(int adr) {;return EEPROM.read(adr*2)+EEPROM.read(adr*2+1)*256;} /////////////////////////// read EEPROM
void eew(int adr, int val) {;EEPROM.write(adr*2,val%256);EEPROM.write(adr*2+1,val/256);} /////// save to EEPROM
void save() { /////////////////////////////////////////////////////////////////////////////////// save settings
eew(1,v0);eew(2,v1);eew(3,b0);eew(4,b1);eew(5,btime0);eew(6,btime1);
eew(7,catch0);eew(8,catch1);eew(9,ctime0);eew(10,ctime1);
}
String sstr(String data, char separator, int index) { ///////////////////////////////// get saperated substring
int found=0;
int si[]={0,-1};
int mi=data.length()-1;
for (int i=0; i<=mi && found<=index; i++) {
if (data.charAt(i) == separator || i == mi) {
found++;si[0]=si[1]+1;si[1]=(i==mi) ? i+1 : i;
}
}
return found > index ? data.substring(si[0], si[1]) : "";
}
/////////////////////////////////////////////////////////////////////////////////////////////////////////// END