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5919838340
stir/stir.ino
Michael Wesemann 5919838340 updated comment
2019-03-15 10:08:22 +01:00

370 lines
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/////////////////////////////////////////////////////////////////////////////////////// Stir Control (mwx'2019)
#include <EEPROM.h>
#include <LiquidCrystal_I2C.h>
#define MS (long)millis()
#define SX Serial.print
#define SXN Serial.println
String VERSION = "1.5.4";
int SPEEDINC = 50; // speed increment (rpm)
int FANMIN = 200; // fan minimum speed (should be a value at which the fan runs safely) (rpm)
int FANMAX = 1600; // fan maximum speed (should be the real maximum value of the fan) (rpm)
int BOFF = 0; // if set boost off will also turn the normal mode off
int CINC = 10; // CTIME increment (min)
int RINC = 10; // RTIME increment (sec)
int OINC = 3; // OTIME increment (hour)
long CATCHSTOP = 20000; // fish catch stop period (ms)
int PWM0 = 9; // PWM pin for 1. fan
int PWM1 = 10; // PWM pin for 2. fan
int I0 = 2; // interrupt for fan 0 rpm signal (use 2 for Leonardo/ProMicro and 0 for Uno)
int I1 = 3; // interrupt for fan 1 rpm signal (use 3 for Leonardo/ProMicro and 1 for Uno)
int CLK = 5; // clk on KY-040 encoder
int DT = 6; // dt on KY-040 encoder
int SW = 4; // sw on KY-040 encoder
long RINTERVAL = 5000; // regulation interval (ms)
long RDELAY = 3000; // regulation delay on changes (ms)
int RTOL = 8; // regulation tolerance (rpm)
long SINTERVAL = 2000; // speed measurement interval
int SAVERAGE = 4; // speed measurement average
int SAVETAG = 1011; // save tag
long SAVEDELAY = 60000; // EEPROM save delay (ms)
byte aright[] = {0x00,0x08,0x0C,0x0E,0x0C,0x08,0x00,0x00}; // LCD character
byte aup[] = {0x04,0x0E,0x1F,0x00,0x00,0x00,0x00,0x00};
LiquidCrystal_I2C lcd(0x27,16,2); // LCD display (connect to SDA/SCL)
int v[2],b[2],r[2]={0};double q,rpm[2]={0},xpm[2]={0},xb[2]={0},xv[2]={0},rtime[2]; // speed and regulation
long ac[2]={0},bc[2]={0}; // interrupt rpm counter
long xts,sts,rts,swts,buts,savets,catts[2],stop[2],bts[2],vts[2],ots[2]; // timing
int bdelay,bprocess=0,enclast,encval,M=2,S=0; // button/encoder processing
int F[2],bstate[2]={0},btime[2],cat[2],ctime[2],cstate[2]={0},bclr=0,SAVE=0,LOCK=0; // operating states
int ostate[2]={0},otime[2]={0}; // off timer
char form[8],out[20];String cmd[8];int icmd[8]; // string buffer
void setup() { ////////////////////////////////////////////////////////////////////////////////////////// SETUP
Serial.begin(9600); // start serial
lcd.init();lcd.clear();lcd.backlight();lcd.createChar(0,aright);lcd.createChar(1,aup); // initialize lcd
pinMode(PWM0,OUTPUT);pinMode(PWM1,OUTPUT); // set PWM pins
pinMode(CLK,INPUT);pinMode(DT,INPUT);pinMode(SW,INPUT); // set KY-040 pins
digitalWrite(CLK,true);digitalWrite(DT,true);digitalWrite(SW,true); // turn ON pullup resistors
attachInterrupt(I0,rpmint0,FALLING); // setup interrupts vor rpm in
attachInterrupt(I1,rpmint1,FALLING);
TCCR1A=0;TCCR1B=0;TCNT1=0; // setup timer for 25 kHz PWM
TCCR1A=_BV(COM1A1)|_BV(COM1B1)|_BV(WGM11);TCCR1B=_BV(WGM13)|_BV(CS10);ICR1=320;
SAVE=0; // load/initialize settings
if (eer(0)!=SAVETAG) {
for (int i=0;i<2;i++) {;v[i]=300;b[i]=700;btime[i]=30;cat[i]=0;ctime[i]=120;rtime[i]=60;F[i]=0;}
eew(0,SAVETAG);save();
} else {
for (int i=0;i<2;i++) {
v[i]=eer(1+i);b[i]=eer(3+i);btime[i]=eer(5+i);cat[i]=eer(7+i);
ctime[i]=eer(9+i);F[i]=eer(11+i);rtime[i]=eer(13+i);
}
}
enclast=digitalRead(CLK); // get encoder state
for (int i=0;i<2;i++) catts[i]=stop[i]=vts[i]=ots[i]=MS;xts=sts=rts=swts=buts=savets=MS; // timer
updatePWM();updatelcd();updatespeed();updatemarker(); // update all
slcd(0,0,5,VERSION); // show version
}
void loop() { //////////////////////////////////////////////////////////////////////////////////////////// LOOP
if (Serial.available() > 0) { ////////////////////////////////////////////////////////// serial communication
int n=cutcmd(Serial.readString());
int err=1;
int i=cut(icmd[1],0,1);
if (cmd[0]=="info" && n==1) {;err=0;}
if (cmd[0]=="version" && n==1) {;SXN(VERSION);return;}
if (cmd[0]=="save" && n==1) {;save();}
if (cmd[0]=="speed" && n==3) {;v[i]=cut(icmd[2],FANMIN,FANMAX);err=0;}
if (cmd[0]=="bspeed" && n==3) {;b[i]=cut(icmd[2],FANMIN,FANMAX);err=0;}
if (cmd[0]=="btime" && n==3) {;btime[i]=cut(icmd[2],0,60);err=0;}
if (cmd[0]=="ctime" && n==3) {;ctime[i]=cut(icmd[2],60,240);err=0;}
if (cmd[0]=="rtime" && n==3) {;rtime[i]=cut(icmd[2],0,240);err=0;}
if (cmd[0]=="on" && n==2) {;fset(i,1);err=0;}
if (cmd[0]=="off" && n==2) {;fset(i,0);err=0;}
if (cmd[0]=="bon" && n==2) {;bset(i,1);err=0;}
if (cmd[0]=="boff" && n==2) {;bset(i,0);err=0;}
if (cmd[0]=="con" && n==2) {;cat[i]=1;catts[i]=MS;err=0;}
if (cmd[0]=="coff" && n==2) {;cat[i]=0;catts[i]=MS;err=0;}
if (cmd[0]=="otime" && n==3) {;oset(i,icmd[2]);err=0;}
updatelcd();
for (int i=0;i<2;i++) {
SX(F[i]);SX(":");SX((int)(v[i]));SX(":");SX((int)(b[i]));SX(":");SX(rpm[i]);SX(":");
SX(xpm[i]);SX(":");SX(r[i]);SX(":");SX(bstate[i]);SX(":");SX(btime[i]);SX(":");
SX(cat[i]);SX(":");SX(ctime[i]);SX(":");SX(rtime[i]);SX(":");SX(otime[i]);SX(":");
if (bstate[i]) SX((((long)btime[i]*60000)-(MS-(long)bts[i]))/1000+1); else SX(0);SX(":");
if (ostate[i]) SX((((long)otime[i]*3600000)-(MS-(long)ots[i]))/1000+1); else SX(0);SX(":");
}
SX(VERSION);SX(":");SXN(err);
}
if (SAVE>0 && MS-savets>SAVEDELAY) {;save();SAVE=0;savets=MS;} ////////////////////// save settings if needed
if (MS-savets>SAVEDELAY/5) bclr=1;
for (int i=0;i<2;i++) {
if (ostate[i] && MS-ots[i]>(long)otime[i]*3600000) { ////////////////////////////////////// check off timer
otime[i]=0;ostate[i]=0;fset(i,0);
}
if (cat[i] && MS-catts[i]>(long)ctime[i]*60000 && F[i]==1) { //////////////////////////// initiate cat fish
catts[i]=MS;cstate[i]=1;F[i]=0;stop[i]=MS;updatePWM();updatespeed();
}
if (cstate[i] && MS-stop[i]>CATCHSTOP && F[i]==0) { ////////////////////////// stop cat fish and start over
cstate[i]=0;F[i]=1;vts[i]=MS;rts=MS+2000;updatePWM();updatespeed();
}
if (bstate[i] && MS-bts[i]>(long)btime[i]*60000) {;bstate[i]=0;S=0;updatelcd();} //////// check boost state
}
if (MS-xts>SINTERVAL) { /////////////////////////////////////////////////////////////////// speed measurement
for (int i=0;i<2;i++) xpm[i]=xpm[i]*(SAVERAGE-1)/SAVERAGE+(bc[i]/((MS-xts)/1000.0)*30.0)/SAVERAGE;
updatespeed();xts=MS;bc[0]=0;bc[1]=0;
}
if (MS-rts>RINTERVAL) { //////////////////////////////////////////////////////////////////// speed regulation
for (int i=0;i<2;i++) {
rpm[i]=ac[i]/((MS-sts)/1000.0)*30.0;
ac[i]=0;
calcramp(i);
if (!F[i]) {;r[i]=0;setPWM(i,0);}
else {
q=(bstate[i]?xb[i]:xv[i])-rpm[i];
if (abs(q)>RTOL) r[i]=q<0?r[i]-1-abs(q)/10:r[i]+1+abs(q)/10;
setPWM(i,cut((bstate[i]?xb[i]:xv[i])/(FANMAX/320.0)+r[i],0,320));
}
}
sts=MS;rts=MS;
updatespeed();
}
bdelay=0; //////////////////////////////////////////////////////////////////////////////////// process switch
if (!bprocess) {
while (!digitalRead(SW)){
bdelay++;delay(25);bprocess=1;if (bdelay>20) break;
}
}
if (bdelay>0 && MS-buts>100) { // long button press
if (bdelay>20) {
if (M==2) { // lock/unlock
if (LOCK==0) LOCK=1;
else LOCK=0;
updatemarker();save();
} else {
if (S==0 && !LOCK) { // fan on/off
if (F[M]==0) fset(M,1); else fset(M,0);
}
if (S==1 && !LOCK) { // boost on/off
if (bstate[M]==0) bset(M,1); else {;bset(M,0);if (BOFF) fset(M,0);}
bclr=1;
}
}
updatespeed();bdelay=0;
} else if (bdelay>0 && bdelay<20 && !LOCK) { // short button press, switch: menu -> fan 0 -> fan 1
M++;if (M>2) M=0;
updatemarker();
bdelay=0;
}
SAVE++;buts=MS;
}
if (digitalRead(SW)) bprocess=0;
encval = digitalRead(CLK); ////////////////////////////////////////////////////////////////// process encoder
if (encval != enclast && !LOCK) {
if(!encval){
if (digitalRead(DT) != encval) { // turn encoder clockwise
if (M==2) S++; // scroll menu
else {
if (S==0) v[M]+=SPEEDINC; // fan 0 speed up
if (S==1) b[M]+=SPEEDINC; // boost 0 speed up
if (S==2) btime[M]++; // boost time 0 up
if (S==3) cat[M]++; // cat 0 on/off
if (S==4) ctime[M]+=CINC; // cat time 0 up
if (S==5) rtime[M]+=RINC; // rise time 0 up
if (S==6) otime[M]+=OINC; // off time 0 up
}
} else { // turn encoder counterclockwise
if (M==2) S--; // scroll menu
else {
if (S==0) v[M]-=SPEEDINC; // fan 0 speed down
if (S==1) b[M]-=SPEEDINC; // boost 0 speed down
if (S==2) btime[M]--; // boost time 0 down
if (S==3) cat[M]--; // cat 0 on/off
if (S==4) ctime[M]-=CINC; // cat time 0 down
if (S==5) rtime[M]-=RINC; // rise time 0 down
if (S==6) otime[M]-=OINC; // off time 0 down
}
}
for (int i=0;i<2;i++) if (b[i]<v[i]) b[i]=v[i];
if (M!=2) {
if (S<=1) {;updatePWM();rts=MS+RDELAY;} // apply (boost) speed change
if (S==2) btime[M]=cut(btime[M],0,60); // check boost time
if (S==3) {;cat[M]=cut(cat[M],0,1);catts[0]=MS;} // check cat
if (S==4) ctime[M]=cut(ctime[M],60,240); // check cat time
if (S==5) rtime[M]=cut(rtime[M],0,240); // check rise time
if (S==6) oset(M,otime[M]); // check off time
}
if (M==2) S=cut(S,0,6); // check menu mode
SAVE++;updatelcd();delay(50);
}
}
enclast=encval;
}
/////////////////////////////////////////////////////////////////////////////////////////////////////// SUPPORT
void oset(int n,int t) { ///////////////////////////////////////////////////////////////// set switch off timer
otime[n]=cut(t,0,99);ots[n]=MS;ostate[n]=otime[n]?1:0;
SAVE++;
}
void fset(int n,int s) { /////////////////////////////////////////////////////////////// set fan state (on/off)
if (s==1) {
rts=MS+RDELAY;F[n]=1;catts[n]=vts[n]=MS;r[n]=0;updatePWM();
} else {
F[n]=0;bstate[n]=0;
}
SAVE++;
}
void bset(int n,int s) { ///////////////////////////////////////////////////////////// set boost state (on/off)
if (s==1) {
rts=MS+RDELAY;bstate[n]=1;bts[n]=MS;F[n]=1;vts[n]=MS;
} else {
bstate[n]=0;rts=MS+RDELAY;updatePWM();
}
SAVE++;
}
void updatelcd() { ///////////////////////////////////////////////////////////////////////////////// update LCD
for (int i=0;i<2;i++) {
if (S==0) {;slcd(1,1,5,"SPEED");ilcd(7+i*5,1,-4,int(v[i]));}
if (S==1) {;slcd(1,1,5,"BOOST");ilcd(7+i*5,1,-4,int(b[i]));}
if (S==2) {;slcd(1,1,5,"BTIME");ilcd(7+i*5,1,-4,int(btime[i]));}
if (S==3) {
slcd(1,1,5,"CATCH");
if (cat[i]==0) slcd( 7+i*5,1,-4,"OFF"); else slcd( 7+i*5,1,-3,"ON");
}
if (S==4) {;slcd(1,1,5,"CTIME");ilcd(7+i*5,1,-4,int(ctime[i]));}
if (S==5) {;slcd(1,1,5,"RTIME");ilcd(7+i*5,1,-4,int(rtime[i]));}
if (S==6) {;slcd(1,1,5,"OTIME");ilcd(7+i*5,1,-4,int(otime[i]));}
}
}
void updatemarker() { ////////////////////////////////////////////////////////////////////// update menu marker
slcd(0,1,1," ");slcd(6,1,1," ");slcd(11,1,1," ");
int m[]={6,11,0};if (!LOCK) clcd(m[M],1,0);
}
void updatespeed() { ///////////////////////////////////////////////////////////////////////// update fan speed
if (bclr) slcd(0,0,6," ");
for (int i=0;i<2;i++) {
slcd(6+i*5,0,1," ");
if (cstate[i]) slcd(7+i*5,0,-4,"CAT");
else {
if (F[i]) {
if (bstate[i]) ilcd(1+i*3,0,-2, (((long)btime[i]*60000)-(MS-(long)bts[i]))/1000/60+1);
else if (ostate[i]) ilcd(1+i*3,0,-2, (((long)otime[i]*3600000)-(MS-(long)ots[i]))/1000/60/60+1);
ilcd(7+i*5,0,-4,round(xpm[i]));
if ((!bstate[i] && xv[i]<v[i]) || (bstate[i] && xb[i]<b[i])) clcd(6+i*5,0,1);
} else slcd(7+i*5,0,-4,"OFF");
}
}
}
void clcd(int x,int y, char v) { /////////////////////////////////////////////////////// write character to LCD
lcd.setCursor(x,y);lcd.write(v);
}
void ilcd(int x,int y, int l,int v) { //////////////////////////////////////////////////// write integer to LCD
sprintf(form,"%%%dd",l);sprintf(out,form,v);lcd.setCursor(x,y);lcd.print(out);
}
void slcd(int x,int y, int l,String s) { ////////////////////////////////////////////////// write string to LCD
sprintf(form,"%%%ds",l);sprintf(out,form,s.c_str());lcd.setCursor(x,y);lcd.print(out);
}
void calcramp(int i) { ///////////////////////////////////////////////////////////// calculate speed ramp value
xb[i]=b[i];if (bstate[i]) xb[i]=cut(((b[i]-v[i])/(rtime[i]*1000.0)*(MS-bts[i]))+v[i],v[i],b[i]);
xv[i]=v[i];xv[i]=cut(((v[i]-FANMIN)/(rtime[i]*1000.0)*(MS-vts[i]))+FANMIN,FANMIN,v[i]);
}
void setPWM(int n,int v) { ///////////////////////////////////////////////////////////////// set value to OCR1x
if (n==0) OCR1A=v;
if (n==1) OCR1B=v;
}
void updatePWM() { ////////////////////////////////////////////////////////////// update PWM output (fan speed)
for (int i=0;i<2;i++) {
v[i]=cut(v[i],FANMIN,FANMAX);
b[i]=cut(b[i],FANMIN,FANMAX);
calcramp(i);
if (!F[i]) setPWM(i,0); else setPWM(i,cut((bstate[0]?xb[0]:xv[0])/(FANMAX/320.0)+r[0],0,320));
}
}
void rpmint0() {;ac[0]++;bc[0]++;} ///////////////////////////////////////////////////////////// rpm interrupts
void rpmint1() {;ac[1]++;bc[1]++;}
double cut(double v,double min,double max) {;return v>max?max:v<min?min:v>max?max:v;} ///// cut values to limit
int eer(int adr) {;return EEPROM.read(adr*2)+EEPROM.read(adr*2+1)*256;} /////////////////////////// read EEPROM
void eew(int adr, int val) {;EEPROM.write(adr*2,val%256);EEPROM.write(adr*2+1,val/256);} /////// save to EEPROM
void save() { /////////////////////////////////////////////////////////////////////////////////// save settings
for (int i=0;i<2;i++) {
eew(1+i,v[i]);eew(3+i,b[i]);eew(5+i,btime[i]);eew(7+i,cat[i]);
eew(9+i,ctime[i]);eew(11+i,F[i]);eew(13+i,rtime[i]);
}
}
int cutcmd(String data) { ///////////////////////////////////////////////////////////// get saperated substring
int mi=data.length(),n=0,j=0;
for (int i=0;i<=mi;i++) {
if (data.charAt(i) == ':' || i == mi) {;cmd[n]=data.substring(j,i);j=i+1;n++;}
}
for (int i=1;i<n;i++) icmd[i]=cmd[i].toInt();
return n;
}
/////////////////////////////////////////////////////////////////////////////////////////////////////////// END
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