various changes and additions
This commit is contained in:
Michael Wesemann
parent
44db8b9e68
commit
8be8fc23db
12
README.md
12
README.md
@ -10,7 +10,7 @@ This is the Arduino sketch to build a double magnetic stirrer based on 2 fans, a
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In order to put the stirrer into operation you have to change the settings in stir.ino according to your setup.
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## Functions
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## Overview of Functions
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All functions are controlled by the KY-040 encoder:
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@ -36,12 +36,15 @@ All functions are controlled by the KY-040 encoder:
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|Value|Description|
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|:----|:----------|
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|SPEEDINC|increment of speed values when turning the encoder|
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|FANMIN|fan minimum speed (should be a value at which the fan runs safely)|
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|FANMAX|maximum speed of the fan (it is important that this is the real maximum value of the fan)|
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|FANMIN|fan minimum speed (should be a value at which the fan runs safely) (rpm)|
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|FANMAX|maximum speed of the fan (it is important that this is the real maximum value of the fan) (rpm)|
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|RINTERVAL|regulation interval (ms)|
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|RDELAY|extra regulation delay when value changes (ms)|
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|RTOL|regulation tolerance|
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|RTOL|regulation tolerance (rpm)|
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|CATCHSTOP|stop interval for stir fish catch function (ms)|
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|BOOSTRAMP|rise time for boost speed (ms)|
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|SINTERVAL|speed measurement interval (ms)|
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|SAVERAGE|speed measurement average|
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|PWM0, PWN1|PWM output pins|
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|I0, I1|interrupts for rpm measurement (2 and 3 for Leonardo and ProMicro / 0 and 1 for Uno)|
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|CLK, DT, SW|pins for KY-040 encoder|
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@ -50,6 +53,5 @@ All functions are controlled by the KY-040 encoder:
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<p align="center">
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<img src="https://github.com/micworg/stir/blob/master/images/schematic_leonardo.png" width=500>
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<img src="https://github.com/micworg/stir/blob/master/images/schematic_promicro.png" width=500>
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<img src="https://github.com/micworg/stir/blob/master/images/schematic_uno.png" width=500>
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</p>
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111
stir.ino
111
stir.ino
@ -1,4 +1,4 @@
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/////////////////////////////////////////////////////////////////////////////// Stir Control (mwx'2019, v1.2.6)
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/////////////////////////////////////////////////////////////////////////////// Stir Control (mwx'2019, v1.3.0)
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#include <EEPROM.h>
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#include <LiquidCrystal_I2C.h>
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@ -6,12 +6,13 @@
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#define SXN Serial.println
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#define MS (long)millis()
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int SPEEDINC = 50; // speed increment
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int SPEEDINC = 50; // speed increment (rpm)
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int FANMIN = 200; // fan minimum speed
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int FANMAX = 1600; // fan maximum speed
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int FANMIN = 200; // fan minimum speed (rpm)
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int FANMAX = 1000; // fan maximum speed (rpm)
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int CATCHSTOP = 20000; // catch stop period
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int CATCHSTOP = 20000; // catch stop period (ms)
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double BOOSTRAMP = 60000; // rise time for boost speed (ms)
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int PWM0 = 9; // PWM pin for 1. fan
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int PWM1 = 10; // PWM pin for 2. fan
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@ -23,30 +24,33 @@ int CLK = 5;
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int DT = 6; // dt on KY-040 encoder
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int SW = 4; // sw on KY-040 encoder
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int RINTERVAL = 5000; // regulation interval
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int RDELAY = 2000; // regulation delay on changes
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int RTOL = 8; // regulation tolerance
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int RINTERVAL = 5000; // regulation interval (ms)
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int RDELAY = 3000; // regulation delay on changes (ms)
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int RTOL = 8; // regulation tolerance (rpm)
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int SAVETAG = 1004; // save tag
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int SINTERVAL = 2000; // speed measurement interval
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int SAVERAGE = 4; // speed measurement average
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int SAVETAG = 1006; // save tag
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LiquidCrystal_I2C lcd(0x27,16,2); // LCD display (connect to SDA/SCL)
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int v0,b0,r0,v1,b1,r1,fanstate0,fanstate1; // speed and regulation
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long rpmcount0,rpmcount1; // rpm counter
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double rpm0,rpm1; // rpm
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int i,v0,b0,r0,v1,b1,r1,fanstate0,fanstate1; // speed and regulation
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long rpmcount0,rpmcount1,speedcount0,speedcount1; // rpm counter
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double r,rx,rpm0,rpm1,xpm0,xpm1,xb0,xb1; // rpm
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long sts,rts,swts,bts,ox,savets,catchts0,catchts1,stop0,stop1,b0ts,b1ts; // timing
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long xts,sts,rts,swts,bts,ox,savets,catchts0,catchts1,stop0,stop1,b0ts,b1ts; // timing
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int bdelay,bprocess,enclast,encval,swmode,mode; // button/encoder processing
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int OK,SAVE,LOCK,bstate0,bstate1,btime0,btime1,catch0,catch1,ctime0,ctime1; // operation state
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char form[8],out[16];String str; // string buffer
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char form[8],out[128];String str; // string buffer
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void setup() { ////////////////////////////////////////////////////////////////////////////////////////// SETUP
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rpmcount0=0;rpmcount1=0;rpm0=0;rpm1=0;bprocess=0;r0=0;r1=0;swmode=2;
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rpmcount0=0;rpmcount1=0;speedcount0=0;speedcount1=0;rpm0=0;rpm1=0;xpm0=0;xpm1=0;bprocess=0;r0=0;r1=0;swmode=2;
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Serial.begin(9600); // start serial
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lcd.init();lcd.backlight();lcd.clear(); // initialize lcd
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lcd.init();lcd.clear();lcd.backlight(); // initialize lcd
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pinMode(PWM0,OUTPUT);pinMode(PWM1,OUTPUT); // set PWM pins
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pinMode(CLK,INPUT);pinMode(DT,INPUT);pinMode(SW,INPUT); // set KY-040 pins
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@ -60,16 +64,18 @@ void setup() { /////////////////////////////////////////////////////////////////
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SAVE=0; // load/initialize settings
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if (eer(0)!=SAVETAG) {
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v0=300;v1=300;b0=700;b1=700;btime0=30;btime1=30;catch0=0;catch1=0;ctime0=120;ctime1=120;
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fanstate0=0;fanstate1=0;
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eew(0,SAVETAG);save();
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} else {
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v0=eer(1);v1=eer(2);b0=eer(3);b1=eer(4);btime0=eer(5);btime1=eer(6);
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catch0=eer(7);catch1=eer(8);ctime0=eer(9);ctime1=eer(10);
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catch0=eer(7);catch1=eer(8);ctime0=eer(9);ctime1=eer(10);fanstate0=eer(11);fanstate1=eer(12);
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}
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enclast=digitalRead(CLK); // get encoder state
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fanstate0=0;fanstate1=0;OCR1A=0;OCR1B=0; // turn fans off
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sts=MS;rts=MS;swts=MS;bts=MS;savets=MS;catchts0=MS;catchts1=MS;stop0=MS;stop1=MS; // set timer
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bstate0=0;bstate1=0;mode=0;updatelcd();updatespeed();updatemarker();LOCK=0; // set initial states
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xts=MS;sts=MS;rts=MS;swts=MS;bts=MS;savets=MS;catchts0=MS;catchts1=MS;stop0=MS;stop1=MS; // set timer
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bstate0=0;bstate1=0;mode=0;updatePWM();updatelcd();updatespeed();updatemarker();LOCK=0; // set initial states
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}
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@ -135,22 +141,38 @@ void loop() { //////////////////////////////////////////////////////////////////
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SAVE++;OK=1;updatelcd();updatespeed();serinfo();
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}
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if (!OK) SXN("ERROR");
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if (!OK) SXN("error");
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}
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if (MS-rts>RINTERVAL) { ////////////////////////////////////////////////////////////////////////// regulation
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if (MS-xts>SINTERVAL) { /////////////////////////////////////////////////////////////////// speed measurement
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xpm0=xpm0*(SAVERAGE-1)/SAVERAGE+(speedcount0/((MS-xts)/1000.0)*30.0)/SAVERAGE;
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xpm1=xpm1*(SAVERAGE-1)/SAVERAGE+(speedcount1/((MS-xts)/1000.0)*30.0)/SAVERAGE;
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updatespeed();xts=MS;speedcount0=0;speedcount1=0;
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}
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if (MS-rts>RINTERVAL) { //////////////////////////////////////////////////////////////////// speed regulation
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rpm0=rpmcount0/((MS-sts)/1000.0)*30.0;
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rpm1=rpmcount1/((MS-sts)/1000.0)*30.0;
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sts=MS;rpmcount0=0;rpmcount1=0;
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xb0=b0;if (bstate0) xb0=cut((((double)b0-(double)v0)/BOOSTRAMP*(MS-b0ts))+v0,v0,b0);
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xb1=b1;if (bstate1) xb1=cut((((double)b1-(double)v1)/BOOSTRAMP*(MS-b1ts))+v1,v1,b1);
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if (MS>=stop0+20000) {
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if (!fanstate0) r0=0;
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else if (abs((bstate0?b0:v0)-rpm0)>RTOL) r0+=((bstate0?b0:v0)-rpm0)/10.0+1.0;
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else {
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r=(bstate0?xb0:v0)-rpm0;
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if (abs(r)>RTOL) r0=r<0?r0-1-abs(r)/10:r0+1+abs(r)/10;
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}
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}
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if (MS>=stop1+20000) {
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if (!fanstate1) r1=0;
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else if (abs((bstate1?b1:v1)-rpm1)>RTOL) r1+=((bstate1?b1:v1)-rpm1)/10.0+1.0;
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else {
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r=(bstate1?b1:v1)-rpm1;
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if (abs(r)>RTOL) r1=r<0?r1-1-abs(r)/10:r1+1+abs(r)/10;
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}
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}
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updatePWM();updatespeed();rts=MS;
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}
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@ -180,14 +202,14 @@ void loop() { //////////////////////////////////////////////////////////////////
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if (swmode==0 && mode==1 && !LOCK) { // boost fan 0 on/off
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if (bstate0==0) {
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rts=MS+RDELAY;bstate0=1;b0ts=MS;fanstate0=1;r0=0;updatePWM();
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} else {;bstate0=0;}
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rts=MS+RDELAY;bstate0=1;b0ts=MS;fanstate0=1;
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} else {;bstate0=0;rts=MS+RDELAY+2000;updatePWM();}
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updatespeed();
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}
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if (swmode==1 && mode==1 && !LOCK) { // boost fan 1 on/off
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if (bstate1==0) {
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rts=MS+RDELAY;bstate1=1;b1ts=MS;fanstate1=1;r1=0;updatePWM();
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} else {;bstate1=0;}
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rts=MS+RDELAY;bstate1=1;b1ts=MS;fanstate1=1;
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} else {;bstate1=0;rts=MS+RDELAY+2000;updatePWM();}
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updatespeed();
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}
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@ -195,11 +217,12 @@ void loop() { //////////////////////////////////////////////////////////////////
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if (LOCK==0) LOCK=1;
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else LOCK=0;
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updatemarker();
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save();
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}
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bdelay=0;
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} else if (bdelay>0 && bdelay<20 && !LOCK) { // short button press: switch menu -> fan 0 -> fan 1
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} else if (bdelay>0 && bdelay<20 && !LOCK) { // short button press, switch: menu -> fan 0 -> fan 1
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swmode++;if (swmode>2) swmode=0;
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updatemarker();
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bdelay=0;
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@ -239,10 +262,10 @@ void loop() { //////////////////////////////////////////////////////////////////
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if (swmode==2) mode--; // scroll menu
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}
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if (swmode==0 && mode==0) {;updatePWM();r0=0;rts=MS+RDELAY;} // apply speed change fan 0
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if (swmode==1 && mode==0) {;updatePWM();r1=0;rts=MS+RDELAY;} // apply speed change fan 1
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if (swmode==0 && mode==1) {;updatePWM();r0=0;rts=MS+RDELAY;} // aply boost speed change fan 0
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if (swmode==1 && mode==1) {;updatePWM();r1=0;rts=MS+RDELAY;} // aply boost speed change fan 1
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if (swmode==0 && mode<=1) {;updatePWM();rts=MS+RDELAY;} // apply (boost) speed change fan 0
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if (swmode==1 && mode<=1) {;updatePWM();rts=MS+RDELAY;} // apply (boost) speed change fan 1
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if (b0<v0) b0=v0;
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if (swmode==0 && mode==2) btime0=cut(btime0,0,60); // check boost time fan 0
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if (swmode==1 && mode==2) btime1=cut(btime1,0,60); // check boost time fan 1
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@ -253,7 +276,7 @@ void loop() { //////////////////////////////////////////////////////////////////
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if (swmode==0 && mode==4) ctime0=cut(ctime0,60,240); // check catch time fan 0
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if (swmode==1 && mode==4) ctime1=cut(ctime1,60,240); // check catch time fan 1
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if (swmode==2) {;if (mode<0) mode=4;if (mode>4) mode=0;} // check menu mode
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if (swmode==2) mode=cut(mode,0,4); // check menu mode
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SAVE++;updatelcd();delay(50);
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}
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@ -300,7 +323,7 @@ void updatespeed() { ///////////////////////////////////////////////////////////
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else {
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if (bstate0) ilcd(1,0,2, (((long)btime0*60000)-(MS-(long)b0ts))/1000/60+1);
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else slcd(7,0,1," ");
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ilcd(7,0,-4,round(rpm0));
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ilcd(7,0,-4,round(xpm0));
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}
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} else slcd(7,0,-4,"OFF");
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@ -309,7 +332,7 @@ void updatespeed() { ///////////////////////////////////////////////////////////
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else {
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if (bstate1) ilcd(4,0,2, (((long)btime1*60000)-(MS-(long)b1ts))/1000/60+1);
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else slcd(12,0,1," ");
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ilcd(12,0,-4,round(rpm1));
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ilcd(12,0,-4,round(xpm1));
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}
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} else slcd(12,0,-4,"OFF");
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}
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@ -334,19 +357,19 @@ void slcd(int x,int y, int l,String s) { ///////////////////////////////////////
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lcd.setCursor(x,y);lcd.print(out);
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}
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void updatePWM() { ///////////////////////////////////////////////////////////////////// update PWM (fan speed)
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void updatePWM() { ////////////////////////////////////////////////////////////// update PWM output (fan speed)
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v0=cut(v0,FANMIN,FANMAX);v1=cut(v1,FANMIN,FANMAX);
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b0=cut(b0,FANMIN,FANMAX);b1=cut(b1,FANMIN,FANMAX);
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if (!fanstate0 || MS<stop0) OCR1A=0;
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else OCR1A=cut((bstate0?b0:v0)/(FANMAX/320.0)+r0,0,320);
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else OCR1A=cut((bstate0?xb0:v0)/(FANMAX/320.0)+r0,0,320);
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if (!fanstate1 || MS<stop1) OCR1B=0;
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else OCR1B=cut((bstate1?b1:v1)/(FANMAX/320.0)+r1,0,320);
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else OCR1B=cut((bstate1?xb1:v1)/(FANMAX/320.0)+r1,0,320);
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}
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void rpmint0() {;rpmcount0++;} ///////////////////////////////////////////////////////////////// rpm interrupts
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void rpmint1() {;rpmcount1++;}
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void rpmint0() {;rpmcount0++;speedcount0++;} /////////////////////////////////////////////////// rpm interrupts
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void rpmint1() {;rpmcount1++;speedcount1++;}
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double cut(double v,double min,double max) {;return v>max?max:v<min?min:v>max?max:v;} ///// cut values to limit
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int eer(int adr) {;return EEPROM.read(adr*2)+EEPROM.read(adr*2+1)*256;} /////////////////////////// read EEPROM
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@ -354,7 +377,7 @@ void eew(int adr, int val) {;EEPROM.write(adr*2,val%256);EEPROM.write(adr*2+1,va
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void save() { /////////////////////////////////////////////////////////////////////////////////// save settings
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eew(1,v0);eew(2,v1);eew(3,b0);eew(4,b1);eew(5,btime0);eew(6,btime1);
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eew(7,catch0);eew(8,catch1);eew(9,ctime0);eew(10,ctime1);
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eew(7,catch0);eew(8,catch1);eew(9,ctime0);eew(10,ctime1);eew(11,fanstate0);eew(12,fanstate1);
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}
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String sstr(String data, char sep, int idx) { ///////////////////////////////////////// get saperated substring
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